When it comes to custom sports jerseys, the type of printing method you choose can make a huge difference in durability, appearance, and comfort. At Jersey Den, we specialize in sublimation jerseys because we believe they offer the best all-around performance for athletes in any sport. Occasionally, we also use embroidery—especially for logos or names that need extra texture or a premium finish. Let's break down why sublimation is the top choice and how it stacks up against embroidery, iron-on, and heat press methods.
🔥 What Is Sublimation?
Sublimation is a printing process that uses heat to transfer dye directly into the fabric. Unlike screen printing or heat pressing, the dye becomes part of the fabric itself—there’s no raised surface, no cracking, and no peeling.
Key Benefits of Sublimation:
Durability: The design won’t fade, peel, or crack—even after heavy use and repeated washes.
Breathability: Because the ink becomes part of the fabric, the jersey stays lightweight and breathable—perfect for athletes.
Unlimited Design Options: From wild gradients to intricate logos and patterns, sublimation allows for full customization with no design limitations.
All-Over Printing: Sublimation lets you print edge-to-edge, not just on select areas.
At Jersey Den, this is our go-to method because it checks every box: looks amazing, lasts long, and keeps players comfortable on the field or court.
🧵 Why Embroidery Still Has Its Place
While sublimation rules for full jersey designs, embroidery offers a classic, professional look—especially for smaller elements like team crests, names, or patches. Embroidery involves stitching the design into the fabric with thread, giving it a textured and long-lasting finish.
Why We Use Embroidery:
Professional Look: Perfect for coaches’ gear, warmups, or heritage designs where you want a touch of tradition.
Durability: Like sublimation, embroidery holds up well over time—much better than iron-on or heat press vinyl.
Premium Feel: Adds a tactile element that elevates the jersey’s perceived quality.
We occasionally incorporate embroidery when a client wants logos or names to pop with that stitched look—especially on thicker fabrics like fleece, warmups, or polos.
⚠️ The Downside of Iron-On and Heat Press
Iron-on and heat press designs may be cheaper upfront, but they come with real drawbacks:
Peeling and Cracking: Over time and with washing, the vinyl can lift off or crack.
Heavy Feel: These methods add a layer on top of the fabric, which can feel stiff and uncomfortable.
Limited Customization: You're restricted in terms of color gradients and complex artwork.
For teams who need performance and longevity, these methods just don’t hold up.
🏆 The Jersey Den Difference
At Jersey Den, we’re committed to providing custom jerseys that perform as hard as your team does. Our focus on sublimation means you get full design freedom, unbeatable durability, and comfort that keeps you cool game after game. And when the situation calls for it, we’ll add embroidered elements to give your gear a premium touch that still stands up to intense use.
Whether you're outfitting a rec league or a professional squad, we're here to make sure you look good, feel great, and play your best.
Ready to gear up?
Get started on your custom sublimated jerseys today with Jersey Den—where performance meets design.